In-Field Custom Fabrication Services

EMF, Inc. offers in field custom fabrication services, with specialized experience in installation, erection, field repair, and existing equipment service. We also provide onsite training, proof loading, and machining services along with capabilities to update bearings, motors, and electronics. Our certified welding expertise includes TIG, MIG, gas, and submerged metal arc welding (SMAW) processes. A range of materials are effectively handled including steel, 4130,4340,and 4140 alloys; stainless steel including 15-5, 17-4, and AL-6XN; aluminum, and magnesium in coil, sheet, bar stock, tubing, and plate raw material forms.

To verify and maintain our high standard of precision, we utilize a wide variety of testing and inspecting protocols to ensure the accuracy and integrity of our work. This includes hardness, pressure, hydrostatic, hydraulic, non-destructive, luminosity, load cell, and functional testing to name a few. Inspection methods include optical CMM, measuring microscopes, radiographic, x-ray, magnetic particle, dye penetrant, and ultrasonic techniques. Typical turnaround times are 3 weeks, with JIT delivery available. A host of value added services are also available, including prototype manufacturing, research and development, product engineering, project management, special packaging. We guide our customers through the entire manufacturing process, from conception to production. For more details about our precision field fabrication services, or the other value added services available please see the table below or contact us directly.

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In Field Custom Fabrication Capabilities

Fabrication Methods Available
Installation
Erection
Field Repair
Servicing Existing Equipment
On-Site Training
Assembly
Proof Loading
Machining
Welding Services Available
TIG
MIG
Gas
Submerged Metal Arc Welding (SMAW)
Updating Products
Bearings
Motors
Electronics
Raw Material Forms Available
Coil
Sheet
Bar Stock
Tubing
Plate
Materials Used
Steel
Stainless Steel (300 series)
Aluminum
AL-6XN
Magnesium
4130
4340
4140
17-4
15-5
Tolerance
High Precision
Inspection Services Performed
Optical CMM
CNC Coordinate Measuring Machine (CMM)
Measuring Microscopes
Film Surface Profile Gauge
Dry Film Thickness
Wet Film Thickness
Dial Calipers
Radiographic
X-Ray
Ultrasonic
Eddy Current
Dye Penetrant
Magnetic (Mag) Particle
NACE
In-Process
Testing Services
Dry Film Adhesion
Hardness
Electrical Conductivity
Material Verification
Pressure
Hydrostatic
Hydraulic
Continuity
Non Destructive
Validation
Verification
Luminosity (Measurement & Brightness)
Calibrated Weighing
Load Cell
Functional
Acceptance
Quality
Assurance
Control
Documentation
First Article
AS 9102
Additional Services Provided
Prototype Manufacturing
Research and Development
Product Development/Engineering
Program / Project Management
Special Packaging
Troubleshooting
Design to Manufacturing Consultation
Production Volume
Low to Moderate Production
Typical Lead Times
3 weeks
Just In Time (JIT) Delivery

Additional Information

Industries Served
Aerospace
Government
Medical
Military
Intended Applications
Specialized Parts
Flight Hardware
Antenna Clamp
Clips
Struts
Space Shuttle Booster Covers
Rotation Stands
Assembly Fixtures
Drill Fixtures
Alignment Fixtures
Turnover Fixtures
Satellite Handling
Tooling
Precision Weldments
Industry Standards Met
AS 9100 (Includes Design)
ISO 9001:2008
ITAR
NADCAP Accredited Welding
ANSI
AWS (D1.1, D1.2, D1.6 D17.1)
Mil-Std-2219
ISO 27000 (Security)
Efficiency
5S
Lean Manufacturing
File Formats Accepted
SolidWorks
cRIO
CATIA
MX
BobCAD
CAM Works
STAAD
Pro-Engineer
FEA
PDF

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