Custom Sheet Metal Fabrication Services

EMF, Inc. provides custom sheet metal fabrication services to customers in a range of industries, producing precision tolerance components with advanced equipment. These systems include automated punch presses and press brakes with CNC control and 10 to 65 ton press capacity. We handle sheets up to 12' in length and 5" in thickness, employing a number of fabrication processes to construct parts including TIG, MIG, gas, and SMAW certified welding, along with punching, shearing, forming, sanding, rolling, riveting, hydro forming, conical formation, hot joggling, and notching. We work with coil, sheet, bar stock, tubing, and plate raw material forms of steel, aluminum, 300 series stainless steels, magnesium, AL-6XN and a number of alloys.

Quality is assured with a host of testing and inspection methods, as well as first article documentation in accordance with AS 9102. Customers are invited to take advantage of our rapid response service and quick turnaround times, as well as JIT delivery accommodation. We adhere to 5S and lean manufacturing efficiency methods, and meet the rigorous standards of such industry regulations as ISO 9001:2008, AS 9100, Mil-Std-2219, ITAR, ANSI, and AWS among others. For more details about our precision sheet metal fabrication services or any of our other capabilities please see the table below or contact us directly.

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Custom Sheet Metal Fabrication ServicesCustom Sheet Metal Fabrication Services
Custom Sheet Metal Fabrication Services

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Sheet Metal Fabrication Services Project Showcase

Assembly & Integration Services of a Service Module Fairing Installation ToolAssembly & Integration Services of a Service Module Fairing Installation Tool
Custom Sheet Metal Fabrication of an Antenna Element Switch ArrayCustom Sheet Metal Fabrication of an Antenna Element Switch Array

Sheet Metal Fabrication Capabilities

Fabrication Process Available
Punching
Shearing
Forming
Sanding
Rolling
Notching
Riveting
Hydro Forming
Hot Joggle
Conical
Welding Services Provided
TIG
MIG
Gas
Submerged Metal Arc Welding (SMAW)
Automation Capabilities
CNC
Punch Press
Press Brake
Press Capacity
10 to 65 ton
Raw Material Forms
Coil
Sheet
Bar Stock
Tubing
Plate
Materials Used
Steel
Stainless Steel (300 series)
Aluminum
AL-6XN
Magnesium
4130
4340
4140
17-4
15-5
Gauge Size / Thickness
0000000 to 50
Up to .5 in.
Maximum Sheet Metal Length
Up to 12 ft.
Tolerance
Precision
Inspection Services Performed
Optical CMM
CNC Coordinate Measuring Machine (CMM)
Measuring Microscopes
Film Surface Profile Gauge
Dry Film Thickness
Wet Film Thickness
Dial Calipers
Radiographic
X-Ray
Ultrasonic
Eddy Current
Dye Penetrant
Magnetic (Mag) Particle
NACE
In-Process
Testing Services
Dry Film Adhesion
Hardness
Electrical Conductivity
Material Verification
Pressure
Hydrostatic
Hydraulic
Continuity
Non Destructive
Validation
Verification
Luminosity (Measurement & Brightness)
Calibrated Weighing
Load Cell
Functional
Acceptance
Quality
Assurance
Control
Documentation
First Article
AS 9102
Additional Services Provided
Prototype Manufacturing
Research and Development
Product Development/Engineering
Program / Project Management
Special Packaging
Troubleshooting
Design to Manufacturing Consultation
Production Volume
Low to Moderate Production
Typical Lead Times
3 weeks
Just In Time (JIT) Delivery

Additional Information

Industries Served
Aerospace
Government
Medical
Military
Intended Applications
Specialized Parts
Flight Hardware
Antenna Clamp
Clips
Struts
Space Shuttle Booster Covers
Rotation Stands
Assembly Fixtures
Drill Fixtures
Alignment Fixtures
Turnover Fixtures
Satellite Handling
Tooling
Precision Weldments
Industry Standards Met
AS 9100 (Includes Design)
ISO 9001:2008
ITAR
NADCAP Accredited Welding
ANSI
AWS (D1.1, D1.2, D1.6 D17.1)
Mil-Std-2219
ISO 27000 (Security)
Efficiency
5S
Lean Manufacturing
File Formats Accepted
Pro/Engineer (Pro-E)
SolidWorks
SolidEdge
cRIO
CATIA
MX
BobCAD
CAM Works
STAAD
IGES
STEP
FEA
PDF

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