Custom Assembly & Integration Services

EMF, Inc. offers experienced custom assembly and integration services, with capabilities including on-site service, removal and replacement, installation, refurbishing, press fittings, jig check, and riveting. We have assembled a range of products includes covers, soft goods, military hardware, flight aircraft parts, mechanisms, and lighting fixtures. Our integration expertise includes building to match existing products, retrofitting, upgrading, modifications, and building into mechanical and electrical systems. EMF specializes in components including bearings, rivets, fasteners, and controls.

An array of processes are employed to produce customer parts including alignment, balancing, electrical bonding, grounding, non-metallic bonding, adhesive bonding, and thermal shrink fit techniques. Reliable shipping options include specialized containers, permitted wide load, and conditioned shipping. All parts are thoroughly inspected for accuracy and integrity, with optical CMM, measuring microscopes, radiographic, x-ray, dye penetrant, and ultrasonic methods among others. For more information about the cost saving assembly and integration services available please see the table below or contact us directly.

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Custom Assembly & Integration ServicesCustom Assembly & Integration Services
Custom Assembly & Integration Services

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Assembly & Integration Project Showcase Examples

Assembly & Integration Services of a Service Module Fairing Installation ToolAssembly & Integration Services of a Service Module Fairing Installation Tool
Custom Welding & Machining of a Carbon Steel Parachute CompartmentCustom Welding & Machining of a Carbon Steel Parachute Compartment
Custom Sheet Metal Fabrication of an Antenna Element Switch ArrayCustom Sheet Metal Fabrication of an Antenna Element Switch Array

Assembly & Integration Capabilities

Assembly Services Available
On-Site
Remove & Replace
Installation
Refurbish
Mechanical
Press Fitting
Jig Check
Riveting
Products Assembled
Flight Aircraft Parts
Ground Support Equipment
Military Hardware
Covers
Soft Goods
Mechanism
Lifting Fixtures
Integration Services Available
Mechanical / Electrical Systems
Build to Match Existing
Retrofitting
Modification
Upgrade
Troubleshooting
Components
Bearings
Rivets
Fasteners
Controls
Processes Performed
Thermal Shrink Fit
Alignment
Balancing
Electrical Bonding
Grounding
Non-Metallic Bonding
Adhesive Bonding
Shipping
Permitted Wide Load
Specialized Containers
Conditioned
Inspection Services Performed
Optical CMM
CNC Coordinate Measuring Machine (CMM)
Measuring Microscopes
Film Surface Profile Gauge
Dry Film Thickness
Wet Film Thickness
Dial Calipers
Radiographic
X-Ray
Ultrasonic
Eddy Current
Dye Penetrant
Magnetic (Mag) Particle
NACE
In-Process
Testing Services Performed
Dry Film Adhesion
Hardness
Electrical Conductivity
Material Verification
Pressure
Hydrostatic
Hydraulic
Continuity
Non Destructive
Validation
Verification
Luminosity (Measurement & Brightness)
Calibrated Weighing
Load Cell
Functional
Acceptance
Quality
Assurance
Control
Documentation
First Article
AS 9102
Additional Services Provided
Prototype Manufacturing
Research and Development
Product Development/Engineering
Program / Project Management
Special Packaging
Troubleshooting
Design to Manufacturing Consultation
Production Volume
Low to Moderate Production
Typical Lead Times
3 weeks
Just In Time (JIT) Delivery

Additional Information

Industries Served
Aerospace
Government
Medical
Military
Intended Applications
Specialized Parts
Flight Hardware
Antenna Clamp
Clips
Struts
Space Shuttle Booster Covers
Rotation Stands
Assembly Fixtures
Drill Fixtures
Alignment Fixtures
Turnover Fixtures
Satellite Handling
Tooling
Precision Weldments
Industry Standards Met
AS 9100 (Includes Design)
ISO 9001:2008
ITAR
NADCAP Accredited Welding
ANSI
AWS (D1.1, D1.2, D1.6 D17.1)
Mil-Std-2219
ISO 27000 (Security)
Efficiency
5S
Lean Manufacturing
File Formats Accepted
Pro/Engineer (Pro-E)
SolidWorks
SolidEdge
cRIO
CATIA
MX
BobCAD
CAM Works
STAAD
IGES
STEP
FEA
PDF

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